bsone.MCS SmartControl: Optimizing Batch Manufacturing
bsone.MCS SmartControl optimizes your batch manufacturing with advanced automation solutions and a user-friendly interface. The software simplifies the execution of control recipes and offers innovative features such as integrated TimeSeries connectivity for comprehensive data analysis, as well as support for OPC UA & DA and direct S7 integration. These features significantly contribute to improving process safety and efficiency in your company.
Optimize your production processes and master data management with bsone.MCS SmartControl. Direct control tasks, such as safety, PLC, or interlocks, remain in the control systems. This clear separation ensures the highest safety standards and allows your company to maximize production performance without compromising on safety.
Automation and Semi-Automation: With bsone.MCS SmartControl, you have full control over your production processes. Choose between a flexible automation and semi-automation mode for the execution of your control recipes. In automation mode, you benefit from a seamless and uninterrupted execution of functions, saving time and enhancing process safety. In semi-automation mode, you retain control over when a function is started. This flexibility allows you to control the process step-by-step and respond directly to unforeseen adjustments. This adaptability ensures that you can manage your processes exactly as needed, ensuring maximum productivity.
State-of-the-Art Communication Technologies with bsone.MCS SmartControl
Fully leverage the modern communication technologies of bsone.MCS SmartControl. Our software supports OPC UA, OPC DA, and direct S7 communication, enabling seamless connections to various systems and Siemens controllers. Our experienced team will assist you with the configuration, conceptualization, installation, and setup of these communication protocols to ensure smooth integration into your infrastructure.
Manage OPC tags or S7 blocks directly in the master data of bsone.MCS SmartControl. Particularly outstanding is the TimeSeries integration of the MES, which records all value changes of the registered tags or blocks in real-time. This feature forms a solid foundation for comprehensive big data analytics, providing your company with valuable insights and optimization opportunities. Maximize your efficiency and ensure that your production process is always up-to-date with the latest technology.
Intelligent Master Data Management of the Next Generation with bsone.MCS SmartControl
Optimize your production processes with the intelligent master data management of bsone.MCS SmartControl. Flexibly define target and actual values for your core functions and use advanced control recipes with parallel processing strands, perfect for complex multi-container productions. Secure your control recipe creation with freely definable rules for target values that perform automated checks upon release. With bsone.MCS SmartControl, you can easily use alternative machines for executing your recipes. Simplify your process control with definable core function blocks that control precise steps such as turning on a stirring process, dosing, and turning off the stirring process – all with predefined standard values for maximum efficiency.
Automatic Actions for Increased Process Safety with bsone.MCS SmartControl
With bsone.MCS SmartControl, you implement automatic actions to increase your process safety. After successfully completing a core function, the MES initiates defined activities based on the results. This enables a seamless continuation of processes or immediate processing of relevant data. This not only increases the effectiveness of your workflows but also the precision of data capture and processing. Thus, you optimize the entire production control and maximize the reliability of your manufacturing processes.
Material Bookings
With bsone.MCS SmartControl, automatic material bookings are carried out in the background as soon as a corresponding core function is successfully completed. This means that your inventory and production data are precisely and timely updated in the ERP system, with no manual effort required. This automated feature enhances the accuracy of your data and significantly optimizes the efficiency of your material management. This gives you more time for strategic decisions and allows you to focus on what matters: keeping your production flow smooth and efficient.
Process Value Recording for Superior Quality Assurance
With bsone.MCS SmartControl, you automatically capture crucial process values at the end of each core function. This creates a reliable foundation for precise quality assurance and detailed process analysis. This feature allows you to capture and utilize important parameters to continuously improve your manufacturing processes. The integrated TimeSeries functionality additionally opens up new ways to optimize your production and enhance overall quality.