bsone.MES SmartFactory MES

Welcome to the future of manufacturing control with bsone.MES SmartFactory. Our advanced Manufacturing Execution System sets new standards for efficient and transparent production processes. Designed for the challenges of modern manufacturing operations, bsone.MES SmartFactory offers a comprehensive solution for optimizing production planning, control, and execution. Experience a world where data integrity, real-time monitoring, precise resource planning, and quality assurance form the foundation of your operational processes.

Our software enables precise resource management to efficiently deploy materials and labor, ensuring that your products meet the highest quality standards. Ready to take your manufacturing to the next level? Discover the possibilities of bsone.MES SmartFactory and shape the future of your production today.

Intelligent Production Planning and Control with bsone.MES SmartFactory

bsone.MES SmartFactory integrates cutting-edge technologies for optimal use of your resources and ensures seamless coordination of labor, machines, and materials. Discover how with bsone.MES SmartFactory you can perfect your production processes and elevate your business results to a new level.

  • Resource Availability: Efficient use of machines and labor.
  • Capacity Planning: Precise planning and assignment of orders based on available capacities.
  • Shift Planning: Flexible creation and management of shift schedules, taking into account individual working hours and breaks.
  • Human Resources Management: Effective management of working hours, training, and tasks for your employees.
  • Dispositive Material Availability: Optimization of material procurement and demand planning.
  • Maintenance Calendar: Planning and management of maintenance work to maximize equipment availability.

 

Let the Scheduler Plan

Our Scheduler is your solution for efficient production planning. It continuously analyzes machine capacities, labor, and material availability to ensure that your orders are processed on time and efficiently. With intelligent prioritization and flexibility to adapt to changing conditions, you maximize utilization and increase the productivity of your manufacturing.

Discover how our Scheduler can revolutionize your manufacturing processes!

Keep Track with Our Digital Production Board

Our digital production board is your tool for transparent and efficient production planning. It provides a clear overview of all ongoing orders and resources. With drag-and-drop functionality, you can easily move orders and set priorities to optimize capacities. Whether in the office or on-site – our production board allows you to monitor the manufacturing process in real-time and quickly respond to changes.

Experience the future of production planning with our digital production board!

Daily Packages: Efficient Management of Your Daily Workload

Our daily packages give you the ability to configure and automatically populate the workload of manufacturing orders for each calendar day using a flexible rule set. Whether you want to plan daily working hours or set specific capacities – with our customizable rule sets, you always have full control over your production planning.

Optimize your manufacturing processes with our customizable daily packages!

 

Efficient Order Management with bsone.MES SmartFactory

Our order management system, bsone.MES SmartFactory, provides you with comprehensive features to effectively plan and manage your production orders. With intuitive tools, you can quickly create, edit, schedule, prioritize, and track the progress of orders to ensure that your manufacturing processes run smoothly.

Scheduling: Precise scheduling of orders is crucial for efficient production. bsone.MES SmartFactory allows you to set clear schedules and configure automatic reminders to ensure that every order is completed on time. This way, you maintain control over your timeline and minimize delays.

Prioritization: With the prioritization feature in bsone.MES SmartFactory, you can rank and manage orders by urgency. Important orders can be prioritized to ensure they are completed before others, while less critical tasks are handled according to their relevance.

Progress Tracking: Keep track of the progress of your orders in real-time. bsone.MES SmartFactory offers comprehensive progress tracking features, enabling you to monitor the status of each order, identify backlogs, and take timely action to meet production goals.
bsone.MES SmartFactory is designed to optimize your production processes and provide you with the tools to work more efficiently. With clear schedules, flexible prioritization, and detailed progress tracking, we support you in achieving your production goals and satisfying your customers.

Efficiency for the Process Industry: bsone.MES SmartFactory for Paints, Coatings, Lubricants, and Polymers

For companies in the process industry, bsone.MES SmartFactory offers a tailored solution specifically designed for the challenges of liquid processing. The software optimizes efficiency through features like automatic batch consolidation and optional use of handling units. Tank field management and the integration of refilling processes provide additional support and security in material management.

By connecting to leading color metric systems like Datacolor, Xrite, and Treepoint, bsone.MES SmartFactory not only saves valuable employee time but also increases process safety through digital information exchange.

Through the integration of learning loops in recipe dosing, continuous optimization of production parameters is enabled. The efficient management of recipes and control recipes ensures compliance with strict quality standards and optimizes process control. bsone.MES SmartFactory is the ideal solution for companies in the process industry looking to increase productivity while improving product quality.

 

Useful Features: Key Highlights of bsone.MES SmartFactory

Shift Book – Easy Logging

In bsone.MES SmartFactory, an integrated shift book is available, allowing employees to record special events during production in detail. This includes capturing defined automated events such as tolerance violations, quality blocks, and maintenance activities. The shift book provides a structured platform for documenting key events, ensuring transparency and improving traceability in the production process.

Compliance

In bsone.MES SmartFactory, comprehensive safety features and rules can be integrated to ensure a smooth and secure manufacturing process. Overflow warnings, control scans, and recipe checks are just a few examples of powerful safety functions. These features are designed to detect potential risks early by automatically triggering warnings or interrupting the production process if certain conditions are not met. This not only ensures production quality but also guarantees compliance with safety standards and legal requirements.

Fast and Reliable: User Management

The user and permissions management in bsone.MES SmartFactory is essential for the security and efficiency of your production environment. It allows you to assign access rights precisely and ensure that employees only have access to relevant functions. By specifically assigning roles and permissions, you maintain control over your production processes and effectively protect sensitive data and workflows.

 

Integrated Quality Management: bsone.MES SmartFactory Provides Solutions

The integrated quality management module of bsone.MES SmartFactory offers comprehensive tools to ensure the highest quality standards in your production processes. With flexible inspection plans and freely definable inspection parameters, you can precisely tailor quality assurance processes to your requirements. Corrective instructions allow you to take immediate action in case of deviations and continuously improve the quality of your products.
Alternatively, for internal use, bsone.MES SmartFactory offers the option to connect an external quality management system via an interface. This allows you to seamlessly integrate existing systems and benefit from advanced quality management features that go beyond your production environment. With bsone.MES SmartFactory, you can optimize your quality assurance processes and ensure customer satisfaction.

Transparent Material Flow Management with bsone.MES SmartFactory

The material flow and inventory management of bsone.MES SmartFactory offers comprehensive features for efficiently controlling and monitoring your material resources. With dispositive material availability, the system ensures that required materials are provided on time for production, based on current orders and stock levels. The inventory management enables precise tracking and monitoring of stock levels in real-time, allowing you to always stay on top of availability and storage locations.
Pre-commissioning at the machine further optimizes workflows by ensuring that necessary materials are prepared in advance for the respective production process, which increases efficiency and reduces downtime.

Optimized Production Control through Machine Interfaces with bsone.MES SmartFactory

The integration of various machine types and models via different communication protocols such as OPC, S7, and REST API is a flexible option offered by bsone.MES SmartFactory. These interfaces provide you with the ability to seamlessly connect bsone.MES SmartFactory with existing machines in your production environment. This support allows machine data to be captured in real-time, control commands to be transmitted, and the performance of production equipment to be continuously monitored and optimized. This enables you to design your production processes efficiently and take advantage of modern manufacturing control based on precise data and efficient processes.

 

Visualization

The visualization of machine data in bsone.MES SmartFactory provides clear insights into the production process. Graphical representations and dashboards allow you to immediately capture and analyze key performance indicators and operational states. This visual presentation helps decision-makers make informed decisions quickly.

Logging

The logging of machine data in bsone.MES SmartFactory ensures comprehensive recording and analysis of all relevant operational parameters. Every step and condition of the machines is precisely recorded to support traceability, quality management, and performance optimization. This detailed logging allows potential issues to be identified early, causes of errors to be traced, and preventive maintenance actions to be initiated on time.

Control

The MES bsone.MES SmartFactory sends instructions with parameters to the machine control, which executes them automatically. By digitally transmitting the parameters, consistent production is ensured. Employees save time as manual entries are eliminated and can focus on other important tasks. Safety is maintained through the machine’s own control system.

 

Seamless Integration with Your ERP System: Two-Way Interface of bsone.MES SmartFactory

The ERP interface of bsone.MES SmartFactory operates bidirectionally and provides an efficient connection between your production management and your ERP system. It enables the automatic import of order data from your ERP system into bsone.MES SmartFactory, eliminating the need for manual order entry.

In addition, the export function allows the transmission of material bookings and goods receipt notifications from bsone.MES SmartFactory to your ERP system. This ensures that your data is accurate and up-to-date, without the need for manual data reconciliation.

The two-way ERP interface of bsone.MES SmartFactory not only optimizes workflow but also ensures precise bookings based on current production data. With this seamless integration, you always stay on top of the manufacturing process and enable timely, accurate accounting. Welcome to an era of comprehensive collaboration between production management and ERP systems – welcome to bsone.MES SmartFactory.